INTRODUCTION
Automotive tufted floor coverings play a significant role in vehicle interiors, providing essential protection against dirt, wear, and corrosion. These floor coverings, crafted from textile materials, not only enhance comfort and aesthetics but also contribute to the vehicle’s safety and longevity. In India, the Bureau of Indian Standards (BIS) has established strict requirements for these products under IS 17757: 2022, covering specifications for durability, flame resistance, sound absorption, and more.
For manufacturers, obtaining BIS certification under IS 17757 is crucial to ensure that their products meet these rigorous standards. Omega QMS Pvt. Ltd. assists manufacturers in navigating the BIS certification process, providing essential support to meet compliance, from initial documentation through to the final certification. This article delves into the specifications of IS 17757, the BIS certification process, and the indispensable role of Omega
QMS in achieving compliance.
SUMMARY OF IS 17757: SPECIFICATIONS FOR AUTOMOTIVE TUFTED FLOOR COVERINGS
The IS 17757 standard outlines detailed requirements for automotive tufted floor coverings, ensuring high standards for durability, safety, and overall performance.
Scope : IS 17757 applies to tufted carpet fabrics used for automotive interiors, covering areas like cabin floors, boot spaces, and utility compartments. It specifies manufacturing, material, and performance requirements designed to improve product quality and reliability in vehicular use.
Key Requirements:
Construction: The standard mandates that the pile yarn be tufted into a backing material and secured with a coating. A secondary backing is added for stability, ensuring that the carpet stays in place under high traffic and heavy use.
Dimensional and Physical Attributes: Carpets must meet specified dimensions, with tolerances of ±1% for length and width, ensuring precise fit. The mass and thickness of the floor covering must be as declared by the manufacturer, with a tolerance of ±10% to account for minor variations.
Mechanical Strength: Tensile Strength and Elongation: Floor coverings must have a minimum tensile strength of 100 N/cm and a minimum elongation of 10%, both lengthwise and width wise, to withstand the stresses encountered in vehicle interiors.
Tear Strength: The covering should have a minimum tear strength of 50 N to resist damage from heavy loads and sharp objects.
Flame Resistance: This crucial requirement demands that the carpet either self-extinguishes or complies with a maximum burn rate of 80 mm/min. Meeting these criteria enhances passenger safety by reducing fire hazards.
Compression and Elasticity: Carpets must have a minimum compression ratio of 30% and an elasticity modulus of at least 70%, ensuring durability and comfort underfoot.
Odour and Fogging Tests: The carpets are tested for both dry and wet odour retention to maintain a fresh interior environment, and fogging tests are conducted to ensure that volatile emissions do not impair visibility.
Optional Sound and Vibration Tests: The standard includes optional tests for sound absorption and transmission loss, allowing customization for noise reduction based on vehicle type. This aspect can be agreed upon between manufacturers and buyers, catering to specific comfort requirements in high-end or specialized vehicles.
DRAFT QUALITY CONTROL ORDER AND TECHNICAL REGULATION
The Indian government proposes to make BIS certification for tufted automotive carpets, whether domestically produced or imported, mandatory as per IS 17757 to ensure compliance. This regulation aims to uphold safety and quality standards across the board, making certification essential for manufacturers to market their product in India.
BIS CERTIFICATION FOR TUFTED AUTOMOTIVE FLOOR COVERING AS PER IS 17757
BIS offers a comprehensive certification scheme for tufted automotive floor covering, requiring manufacturers to undergo rigorous evaluation to demonstrate their compliance with IS 17757. Achieving this certification not only guarantees a high-quality product but also boosts market credibility, enhancing the manufacturer’s competitiveness.
OMEGA QMS PVT. LTD.: YOUR PARTNER IN BIS CERTIFICATION
Omega QMS Pvt. Ltd. specializes in guiding manufacturers through the often complex BIS certification process. Their comprehensive support includes:
- Application Submission: Assisting manufacturers in the precise preparation and submission of BIS certification applications.
- Factory Inspection Preparation: Helping set up essential quality control processes to ensure a smooth BIS inspection.
- Sample Testing Coordination: Managing the submission of product samples to BIS-authorized labs for compliance testing.
- Grant of Licence: Facilitating certification upon successful completion of testing.
For foreign manufacturers, Omega QMS also provides assistance with:
- Nominating Authorized Indian Representatives: Aiding in the appointment of local representatives for BIS.
- Signing Agreements: Guiding manufacturers through necessary agreements with BIS.
- Performance Bank Guarantees: Coordinating the submission of required financial guarantees.
- Ongoing Monitoring: Offering continuous support to maintain compliance through regular audits.
WHY PARTNER WITH OMEGA QMS PVT. LTD.?
Working with Omega QMS provides several significant advantages:
- Expertise: With over 30 years of experience in BIS regulations, their team of experts ensures a smooth and efficient certification process.
- Time and Cost Efficiency: Omega QMS helps reduce both the time and cost involved in securing BIS certification.
- Compliance Assurance: Their meticulous approach minimizes the risk of rejection, ensuring that products meet all necessary standards.
- Ongoing Support: Omega QMS provides continuous assistance to keep manufacturers up to date with evolving regulatory changes.
CONCLUSION AND FINAL THOUGHTS
BIS certification for automotive tufted floor coverings under IS 17757 is essential for manufacturers to ensure that their products meet the stringent quality, safety, and performance standards required for vehicle interiors. This certification enhances the safety, comfort, and aesthetic appeal of automotive interiors, offering consumers peace of mind and manufacturers a competitive edge in the market.
Omega QMS Pvt. Ltd. plays a vital role in helping manufacturers achieve BIS certification efficiently, offering expertise and guidance through every stage of the process. By partnering with Omega QMS, manufacturers can navigate the complexities of certification with ease, focusing on delivering high-quality, certified products that meet Indian standards. With Omega QMS’s support, automotive floor covering manufacturers can confidently bring BIS-certified products to market, reinforcing their commitment to safety and quality in the automotive industry.
OMEGA QMS PVT. LTD.
908-909, Hemkunt House, Rajendra Place, New Delhi-110008, India
Phone: 011-41413939(100 lines), Email: info@globalomega.com,
sales@globalomega.com, mktg@globalomega.com