Compliance Requirements for Cranes under the QCO and the Role of Omega QMS Pvt. Ltd. in Facilitating BIS Certification

1. Introduction

The Government of India, through the Machinery and Electrical Equipment Safety (Omnibus Technical Regulation) Order, 2024 (QCO), has mandated stringent compliance measures for machinery, including cranes. The objective is to ensure operational safety, enhance quality, and align with international standards. Under this regulation, cranes must conform to specific Indian Standards and obtain Bureau of Indian Standards (BIS) certification before entering the market.

Omega QMS Pvt. Ltd. plays a pivotal role in facilitating manufacturers through the BIS certification process, ensuring smooth compliance with regulatory requirements.

2. Types of Cranes Covered Under the QCO

The following categories of cranes are mandated to comply with the QCO:

HS Codes:

• 842611, 842612, 842619, 842620, 842630, 842641, 842649, 842691, 84269990.

These codes encompass all types of:

• Electric Overhead Travelling Cranes
• Gantry Cranes
• Mobile Cranes
• Loader Cranes

3. Relevant Indian Standards for Cranes

Manufacturers of cranes must adhere to the following Indian Standards:

1. IS 3177:2020– Electric Overhead Travelling Crane and Gantry Crane for All Applications: Code of Practice
   • Applicable Clauses: 66.1, 66.1.1, 66.1.2, 66.1.3, 66.2, 66.3, 66.5
2. IS 4573:2020– Power Driven Mobile Cranes: Specification
   • Applicable Clauses: 8.1, 8.2, 8.3, 45
3. IS/ISO 15442:2012– Cranes – Safety Requirements for Loader Cranes
4. BIS Certification Process for Cranes (As per Scheme X)

As per the QCO and Scheme X of the Conformity Assessment Regulations, manufacturers must adhere to the following steps for BIS certification:

1. Application Submission:
   • Manufacturers must submit an application to BIS, including necessary documentation such as test reports, technical files, and safety certifications as per Indian Standards.
2. Product Testing:
   • Products must undergo mandatory testing in BIS-recognized laboratories to ensure compliance with applicable Indian Standards (IS).
3. Factory Inspection:
   • BIS conducts on-site factory inspections to verify the manufacturing process, quality control measures, and adherence to safety standards.
4. License Granting:
   • Upon successful inspection and test result validation, BIS issues a Standard Mark Licensefor continuous production or a Certificate of Conformity for non-continuous manufacturing.
5. Marking Requirements:
   • The certified product must bear the ISI Markand must comply with labeling requirements including safety symbols and necessary warnings.
6. Ongoing Surveillance:
   • Periodic audits and market surveillance ensure the ongoing compliance of certified products. Failure to meet compliance may result in license suspension or cancellation.
7. Renewal of Certification:
   • The BIS license must be renewed periodically as per the guidelines of Scheme X, ensuring continued adherence to all required standards.
8. Role of Omega QMS Pvt. Ltd. in Facilitating BIS Certification

Omega QMS Pvt. Ltd. provides comprehensive consultancy services to ensure seamless compliance with the BIS certification process for crane manufacturers. The company’s role includes:

1. Regulatory Consultation:
   • Guiding manufacturers on understanding the QCO, Scheme X, and applicable Indian Standards.
2. Documentation Support:
   • Assisting in the preparation of technical files, conformity documents, test reports, and labeling requirements.
3. Application Facilitation:
   • Managing the submission of applications and coordinating with the BIS for inspections.
4. Pre-Compliance Audits:
   • Conducting internal audits to ensure manufacturers meet all technical and safety requirements before official certification.
5. Training and Capacity Building:
   • Providing training to operational staff on maintaining compliance with the relevant IS standards.
6. Post-Certification Support:
   • Assisting in periodic audits, renewals, and market surveillance compliance.
7. Conclusion

Compliance with the QCO for cranes is mandatory for all manufacturers intending to market their products in India. With the support of Omega QMS Pvt. Ltd., manufacturers can navigate the complex BIS certification process efficiently, ensuring their products meet national safety and quality benchmarks. Partnering with Omega QMS ensures not only regulatory compliance but also reinforces the manufacturer’s commitment to safety and operational excellence.

OMEGA QMS PVT. LTD.

908-909, Hemkunt House, Rajendra Place, New Delhi-110008, India

Phone: 011-41413939(100 lines), Email: info@globalomega.com,

sales@globalomega.com, mktg@globalomega.com